flake blade waste plastic crusher price
Definition of flake blade waste plastic crusher:
A flake blade waste plastic crusher is a machine that uses flake - shaped blades to crush waste plastics. The structure of the flake blade is between that of claw blades and flat blades.
Basic Structure: It mainly consists of a motor, a blade assembly, a crushing chamber, a screen, and a frame. The blade assembly includes movable blades and fixed blades. The movable blades are installed on the rotating knife shaft, and the fixed blades are fixed on the inner wall of the crushing chamber.
Working Principle of flake blade waste plastic crusher
The motor drives the knife shaft to rotate at high speed, so that the movable blades rotate at high speed. The waste plastic enters the crushing chamber from the feeding port and forms a relative motion trend with the fixed blades in the process of contacting the movable blades. The plastic is sheared and crushed by the gap between the movable blades and the fixed blades, and the crushed plastic particles are filtered and output through the screen.
Advantages of flake blade waste plastic crusher
Uniform Granulation: Due to the reasonable design of the flake - shaped blades, the plastic particles obtained after crushing are relatively uniform, which is beneficial to subsequent recycling and processing.
High Crushing Efficiency: The flake blades have strong shearing force, can quickly crush various waste plastics, and have a high crushing speed and output.
Wide Applicability: It is suitable for crushing small and medium - sized sheets, pipes, nozzle materials, and other plastics, and is widely used in plastic injection molding, extrusion, granulation, and other industries.
Application Scope of flake blade waste plastic crusher
It can be used to crush various waste plastics, such as PET bottles, PE films, PP woven bags, PVC pipes, etc., and is also suitable for crushing waste plastics such as injection - molded defective products and nozzle materials in plastic processing factories.
The core advantages of a flake blade waste plastic crusher lie in its balanced crushing performance, wide applicability to materials, and stable output quality, making it a cost-effective choice for medium-sized plastic recycling and processing scenarios.
1. Uniform Crushing Particle Size, Suitable for Subsequent Processing
This is one of its most prominent advantages, directly reducing follow-up processing difficulties.
The flake blade’s design (between claw blades and flat blades) combines moderate shearing and impact force. It avoids the uneven particle size caused by excessive impact from claw blades and the low efficiency of flat blades in cutting hard materials.
The crushed plastic particles have a uniform size (controlled by the screen mesh). This ensures consistent feeding speed and heating efficiency in subsequent processes such as washing, drying, and granulation, reducing product defects caused by uneven particles.
2. Strong Adaptability to Multiple Plastic Types
It can handle various common waste plastics without frequent blade replacement, saving time and labor costs.
It is effective for crushing hard and medium-hard plastics, such as PP/PE pipes, PVC profiles, injection-molded defective products, and plastic nozzles. The flake blade’s shearing force can quickly cut through these materials without blade deformation.
It also performs well with light and flexible plastics, such as small PET bottle fragments, thin PE films, and PP woven bag scraps. The blade’s structure prevents materials from wrapping around the knife shaft (a common issue with claw blades), ensuring continuous operation.
3. High Crushing Efficiency with Low Energy Consumption
It balances output and energy use, suitable for small and medium-scale production needs.
The flake blade’s contact area with materials is larger than that of claw blades. It can crush more plastic at one time, with a general output of 100–500 kg/h (depending on the model). This is 20%–30% higher than flat blade crushers of the same power.
It uses a moderate rotating speed (usually 800–1200 rpm). Compared with high-speed claw blade crushers, it consumes 15%–20% less energy while maintaining stable output, reducing long-term operating costs.
4. Durable Blades and Low Maintenance Costs
The blade’s structure and material reduce wear and tear, lowering maintenance frequency and expenses.
Most flake blades are made of high-hardness alloy steel (such as 9CrSi or SKD11). They have strong wear resistance and can maintain sharpness for 200–500 hours of continuous use (twice as long as ordinary carbon steel blades).
The blade installation and replacement process is simple. Unlike complex claw blade assemblies, flake blades can be disassembled, sharpened, or replaced with basic tools, reducing maintenance downtime.
About Us
Alicia Import and Export Trade Co., Ltd. is a professional company based in Changsha, Hunan, China. We specialize in the import and export of plastic auxiliary machines, providing customers with high-quality equipment for plastic processing. With extensive industry knowledge and a wide network of trusted suppliers, we are committed to delivering the best sourcing solutions for customers worldwide. Our services range from factory audits to comprehensive project management, ensuring a seamless process from procurement to delivery.
Why Choose Us?
- Wide Range of Products: We offer a variety of high-quality plastic auxiliary machines including shredders, crushers, mixers, and chillers.
- Extensive Network: With over 100 qualified factories, we source only from trusted manufacturers.
- Expertise: Over 10 years of experience in the plastic machinery industry.
- One-Stop Service: We provide comprehensive services, including factory audits, quality inspections, and logistics coordination.
- Dedicated Customer Support: We are committed to providing efficient and responsive customer service throughout the entire process.
FAQ
1. Who are we?
We are Alicia Import and Export Trade Co., Ltd., based in Changsha, China. We specialize in sourcing and supplying plastic auxiliary machines, offering services such as factory audits, quality control, and project management to ensure the best procurement experience for our clients.
2. How can we guarantee quality?
- Rigorous Supplier Selection: We only work with over 100 verified and trusted factories.
- Comprehensive Quality Control: Every product undergoes strict quality inspections to meet international standards.
- Factory Audits: We conduct regular factory audits to ensure compliance with quality and production standards.
- Continuous Monitoring: Our team oversees the entire production process, from the initial stages to final delivery.
- Post-Delivery Support: We offer after-sales support and product warranties to ensure your satisfaction.
3.What can you buy from us?
- Quality Assurance: We work exclusively with reliable and certified factories.
- One-Stop Sourcing: We provide complete sourcing services, including quality checks and project management.
- Industry Expertise: Over a decade of experience in the field of plastic machinery.
- Competitive Pricing: Our strong network allows us to offer cost-effective solutions.
- Global Service: We ensure seamless delivery and offer responsive customer support throughout the entire process.
4. Why should you buy from us instead of other suppliers?
- Quality Assurance: We work exclusively with reliable and certified factories.
- One-Stop Sourcing: We provide complete sourcing services, including quality checks and project management.
- Industry Expertise: Over a decade of experience in the field of plastic machinery.
- Competitive Pricing: Our strong network allows us to offer cost-effective solutions.
- Global Service: We ensure seamless delivery and offer responsive customer support throughout the entire process.
5. What services can we provide?
- Sourcing: We help you find the best plastic auxiliary machines from reliable suppliers.
- Factory Audits: We perform detailed audits to ensure your chosen factories meet required standards.
- Quality Control: We carry out inspections and tests to guarantee product quality before shipment.
- Project Management: From the initial order to final delivery, we manage all aspects of your project.
- Logistics Coordination: We assist with shipping, customs clearance, and consolidation of goods.
- After-Sales Support: Our team is available to assist you post-purchase with any issues or inquiries.