pet bottle crushing washing drying machine for plastic recycling lineThe PET bottle crushing, washing, and drying integrated machine (used in plastic recycling production lines) is a key piece of equipment for converting waste PET bottles into clean, dry bottle flakes. It typically consists of multiple units including label removal, crushing, washing, dehydration, and drying, enabling automated continuous operation.
Typical Process Flow of pet bottle crushing washing drying line
Feeding and Label Removal: PET bottles are conveyed into the label remover to remove labels; subsequently, they are manually or automatically sorted to remove discolored bottles and foreign objects.
Crushing: Bottles enter the crusher and are crushed into flakes of approximately 10–15 mm. Wet crushing is often used to reduce dust.
Washing: Bottles pass through a normal temperature rinsing tank, a high-temperature washing tank, and a friction washer to remove oil, mud, glue, and other impurities. Cleaning agents and hot water are used to improve cleanliness.
Dehydration: Initial dehydration occurs in a centrifugal dehydrator, reducing the moisture content of the bottle flakes to approximately 5%–10%.
Drying: Bottles enter a hot air dryer to further reduce the moisture content to ≤1%, facilitating storage and subsequent granulation.
The entire production line includes systems for material transportation, metal detection, crushing, rinsing, high-speed grinding, centrifugal dewatering, drying, and material collection and packaging. It can be adapted to match the different characteristics of HDPE/PP-LDPE materials, and a washing and recycling line can process mixed hard materials and flexible plastics at the same time.
Key Selection Considerations of pet bottle crushing washing drying line:
Output: Select according to demand. Common specifications include 500kg/h, 1000kg/h, 2000kg/h, and 3000kg/h. The required power output increases with production volume.
Material: 304 stainless steel is recommended for parts in contact with materials. It is corrosion-resistant, easy to clean, and ensures the quality of the tablets.
Cleaning Effect: Pay attention to the number of cleaning tanks, temperature control, friction cleaning intensity, and rinsing cycles to meet final impurity and moisture content requirements (e.g., impurities ≤200ppm, moisture content ≤1%).
Automation Level: PLC + touchscreen control is optional, enabling automatic feeding, conveying, cleaning, dehydration, and drying, reducing labor costs.
Environmental Protection and Energy Saving: Prioritize water-saving rinsing designs and high-efficiency heat recovery drying systems to reduce water and energy consumption.
Applications of pet bottle crushing washing drying line:
It is mainly used for the crushing, cleaning, and recycling of waste HDPE/LDPE/PP bottles, large blue barrels, daily hard miscellaneous materials, and other containers.
About Us
Alicia Import and Export Trade Co., Ltd. is a professional company based in Changsha, Hunan, China. We specialize in the import and export of plastic auxiliary machines, providing customers with high-quality equipment for plastic processing. With extensive industry knowledge and a wide network of trusted suppliers, we are committed to delivering the best sourcing solutions for customers worldwide. Our services range from factory audits to comprehensive project management, ensuring a seamless process from procurement to delivery.
Why Choose Us?
- Wide Range of Products: We offer a variety of high-quality plastic auxiliary machines including shredders, crushers, mixers, and chillers.
- Extensive Network: With over 100 qualified factories, we source only from trusted manufacturers.
- Expertise: Over 10 years of experience in the plastic machinery industry.
- One-Stop Service: We provide comprehensive services, including factory audits, quality inspections, and logistics coordination.
- Dedicated Customer Support: We are committed to providing efficient and responsive customer service throughout the entire process.
FAQ
1. Who are we?
We are Alicia Import and Export Trade Co., Ltd., based in Changsha, China. We specialize in sourcing and supplying plastic auxiliary machines, offering services such as factory audits, quality control, and project management to ensure the best procurement experience for our clients.
2. How can we guarantee quality?
- Rigorous Supplier Selection: We only work with over 100 verified and trusted factories.
- Comprehensive Quality Control: Every product undergoes strict quality inspections to meet international standards.
- Factory Audits: We conduct regular factory audits to ensure compliance with quality and production standards.
- Continuous Monitoring: Our team oversees the entire production process, from the initial stages to final delivery.
- Post-Delivery Support: We offer after-sales support and product warranties to ensure your satisfaction.
3.What can you buy from us?
- Quality Assurance: We work exclusively with reliable and certified factories.
- One-Stop Sourcing: We provide complete sourcing services, including quality checks and project management.
- Industry Expertise: Over a decade of experience in the field of plastic machinery.
- Competitive Pricing: Our strong network allows us to offer cost-effective solutions.
- Global Service: We ensure seamless delivery and offer responsive customer support throughout the entire process.
4. Why should you buy from us instead of other suppliers?
- Quality Assurance: We work exclusively with reliable and certified factories.
- One-Stop Sourcing: We provide complete sourcing services, including quality checks and project management.
- Industry Expertise: Over a decade of experience in the field of plastic machinery.
- Competitive Pricing: Our strong network allows us to offer cost-effective solutions.
- Global Service: We ensure seamless delivery and offer responsive customer support throughout the entire process.
5. What services can we provide?
- Sourcing: We help you find the best plastic auxiliary machines from reliable suppliers.
- Factory Audits: We perform detailed audits to ensure your chosen factories meet required standards.
- Quality Control: We carry out inspections and tests to guarantee product quality before shipment.
- Project Management: From the initial order to final delivery, we manage all aspects of your project.
- Logistics Coordination: We assist with shipping, customs clearance, and consolidation of goods.
- After-Sales Support: Our team is available to assist you post-purchase with any issues or inquiries.
